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1 Tube Fiber Laser | Cutting Machine

Tube Fiber Laser | Cutting Machine

Unleash Perfection: Unmatched Precision for Shaped Tube Cutting

Tube Fiber Laser Cutter Principle

In case you didn’t know, the tube fiber laser cutting machine uses fiber laser, which generates a laser beam with a high energy density and directs it towards the pipe’s surface.

The region exposed to the ultra-fine focus of the laser beam sees fast melting and vaporization as a result of this process. The equipment fluidly moves the position of the spot irradiation using a CNC mechanical system, offering automatic cutting capabilities.

Cheeron Laser takes great delight in providing a superior solution to our loyal clients: the fiber laser pipe cutting machine. We exceed expectations by combining cutting-edge technology with our constant dedication to quality.

Our cutting equipment provides a highly concentrated laser beam that is perfectly focused on the pipe’s surface by utilizing the power of a fiber laser!

Pipe Fiber Laser Cutting Machine Features

Material Application of Tube Fiber Laser Cutting Machines

Tube Fiber Laser – The Ultimate FAQ Guide

What is Fiber Laser?

Fiber lasers are wonderful technologies that use the power of light to do astounding feats. They produce a type of laser beam known as a fiber laser beam, which is extremely strong and precise.

It’s one of today’s most commonly used types of technology in doing many things – creating highly-accurate cuts, markings, and engravings, among others.

What Does a Tube Fiber Laser Do?

Now that we know what fiber lasers are, let us now go and answer the question, what do tube fiber lasers do? To kick it off, a tube fiber laser is a specialized equipment that uses fiber laser technology to cut tubes and pipes precisely.

Its principal role is to cut various types of tubes precisely and properly with extraordinary speed and efficiency.

These machines create a highly focused laser beam with a significant amount of energy. This laser beam is aimed onto the tube’s surface, producing extreme heat at the point of contact.

Understanding Tube Laser Cutting

Tube laser cutting is a sophisticated and effective technology for cutting tubes and pipes accurately. It includes the employment of a high-powered laser beam that concentrates on the surface of the tube, melting and vaporizing the material in its path.

To help you gain a better, fuller, and a deeper understanding of it, we’ve detailed its steps.

The Tube Laser Cutting Process

Here’s the basics of how the tube laser cutting process is done and followed!

Workpiece Positioning:The first step is to ensure that the tube is firmly positioned into the tube laser cutting machine.
Laser Beam Setup:After that, the equipment is prepared. A high-powered laser beam for cutting, often a fiber laser for the procedure.
Laser Focusing:Then, the laser beam is carefully focused onto the surface of the tube, resulting in a narrow and intense heat-affected zone.
Route Planning:From there, the intended cutting route is calculated using computer programming and control systems based on the needed form and dimensions.
Cutting Execution:The laser beam then moves down the length of the tube while keeping a constant distance from the surface, following the pre-programmed cutting route.
Vaporization and Melting:Thanks to the tremendous heat of the laser beam melts and vaporizes the material along the cutting path, resulting in a clean and exact cut.
Automated Control:The CNC system of the machine then directs the movement of the laser beam, ensuring accurate and consistent cuts in accordance with the set instructions.
Complex Shapes and Designs:For specific designs, the tube laser cutter will then enable the precise fabrication of elaborate patterns, complex geometries, and even beveled edges.
Quality Control:The machine assures low distortion, decreased material waste, and exceptional cut quality throughout the cutting process.

This 9-step process is the typical procedure of how a tube laser cutting process is done!

NOTE: This process may differ from one business to another but essentially, it’s the base structure.

How Many Hours Does a Laser Tube Last?

Like many other products, not all tube fiber laser machines are made equally. In fact, it’s the other way around! Mid-range or ordinary laser machines have an average lifespan of 15 to 20 years, which equates to 30,000 to 35,000 operational hours. Tube fiber lasers, on the other hand, have an average lifespan of 100,000 hours, which equates to around 45 years of use. I know – it’s unbelievable.

Here’s a sample Glass CO2 laser tube with at least 17,520 hours of shelf life!

Overall, tube fiber lasers provide long-term value and lower machine replacement costs due to their outstanding longevity. This prolonged lifespan boosts productivity, allowing organizations to get more out of a single equipment investment.

Fiber vs. CO2 Laser: Which Is Better?

Which is which? How are they different? But – are they the same, too?

A fiber laser’s gain medium is an optical fiber doped with rare-earth elements such as erbium, ytterbium, or neodymium. Moreover, their laser beam is steered and amplified within the fiber, resulting in a high-power output. Fiber lasers are well-known for their high beam quality, which allows for accurate and focused laser beams in cutting, marking, and welding applications.

On the other end of the rope, CO2 lasers is a combination of carbon dioxide, nitrogen, and helium. These lasers produce infrared laser beams with a wavelength of 10.6 micrometers. CO2 lasers are adaptable and widely used for cutting, engraving, and marking a wide range of materials, including wood, plastics, fabrics, and non-reflective metals.

Not satisfied? Here’s a table of the two’s similarities and differences!

	CO2 Laser	Fiber Laser
Definition	The gain medium for an infrared laser beam is a combination of carbon dioxide, nitrogen, and helium.	As the gain medium, an optical fiber doped with rare-earth elements is used. Creates a directed and amplified laser beam within the fiber.
Materials	Versatile and appropriate for cutting, engraving, and marking a wide range of materials, including wood, plastics, fabrics, and non-reflective metals.	Ideal for cutting reflective materials such as metals.
Efficiency	Provides a good blend of power and efficiency, making it suited for a wide range of applications.	Excellent efficiency, small size, and great output power.
Beam Quality	Wider and broader spot size enables quicker material removal across broader regions.	Outstanding beam quality results in accurate and focused laser beams.
Speed	Allows for quicker material removal across wider regions, allowing for more efficient processing.	High cutting speeds are known for increasing productivity.
Application	Suitable and applicable on a variety of materials and applications in a variety of industries.	Ideal for industrial applications that need precision and speed.

That’s how fiber lasers are different from CO2 lasers!

Here’s a quick video that can outline that for you, too!

What is a Fiber Laser Cutter?

Let’s not make it complicated as it already is. A fiber laser cutter is a type of cutting equipment that uses a fiber laser as its primary tool to cut material precisely and efficiently.

The cutter uses modern fiber laser technology to produce a focused laser beam that is directed onto the surface of the object being cut.

It works by focusing the laser beam on the material specific, generating fast heating and melting of the targeted region. This high temperature enables accurate and clean cuts with little deformation or damage to the surrounding material.

How Much Does a Tube Fiber Laser Cutter Cost?

Like many things, the price of a single-unit fiber laser cutter will vary. The factors that are on the play here include the size, cutting power, features and functionalities, brand, and others.

On the general scale, though, you will find fiber laser cutting machines in the market from $30,000 to north of $150,000.

Entry-level or smaller-sized tube fiber laser cutters with lesser power output can cost between $30,000 and $60,000. These machines are best suited for smaller-scale companies or organizations with less stringent tube cutting needs.

The price range for mid-range tube fiber laser cutters with moderate power and bigger cutting capabilities, however, will be approximately $70,000 to $150,000. These machines are ideal for medium-sized production setups and have expanded cutting capabilities, such as the capacity to handle bigger diameter tubes or thicker walls.

Pros of Using Tube Fiber Lasers

The following are the advantages or pros of tube fiber lasers:

High-Precision and Accuracy

Tube fiber lasers provide outstanding precision and accuracy, allowing for clean and accurate tube and pipe cuts. This assures high-quality outcomes while reducing the need for additional finishing steps.

Flexibility and Versatility

Tube fiber lasers are versatile equipment that can cut a variety of materials, including metals such as steel, stainless steel, aluminum, and copper. They can handle a wide range of tube forms, diameters, and wall thicknesses, giving them versatility in a variety of applications.

Speed and Efficiency

Known for their rapid cutting speeds, tube fiber lasers enable for efficient and quick manufacturing. This contributes to higher productivity and reduced project lead times.

Less Waste

Tube fiber lasers maximize material utilization by lowering kerf width (the breadth of the cut). This reduces material waste, resulting in cost savings and increased material efficiency.

Automation and Productivity

Last but most definitely not least would be the automation and productivity factor that these lasers have. Tube fiber lasers may be incorporated into automated systems, allowing for continuous and efficient manufacturing. This increases overall productivity, lowers labor costs, and improves workflow efficiency.

There are also considerations like energy-efficiency, complex geometric capabilities, superior contactless cutting, and many more!

Cons of Using Tube Fiber Lasers

On the flip side, here are some of the cons of tube fiber lasers:

Higher Initial Cost

When compared to other cutting technologies, tube fiber laser cutting machines might have a higher beginning cost. The cost of acquiring a tube fiber laser cutter can be enormous, especially for high-end or industrial-grade devices.

Repair and Maintenance

Tube fiber laser cutters, like any complicated machinery, may require frequent maintenance and repairs. While fiber lasers have a longer lifespan and require less maintenance than other laser types, there may be costs involved with service and upkeep.

Material Difficulties

Fiber lasers may encounter difficulties when cutting highly reflective materials such as copper or brass. The high reflectivity of these materials can result in back reflections and probable laser system damage. To address these issues, additional measures like as protective coatings or specialized optics may be necessary.

Limited Thickness

While tube fiber lasers excel at cutting thin to medium-thickness tubes and pipes, they may have limits when it comes to cutting extremely thick materials. Alternative cutting processes or specialized machinery may be more appropriate for applications requiring the cutting of particularly thick-walled tubes.

What Are Laser Cutting Tables?

Laser cutters, also known and referred to as laser cutting machines, are modern instruments used in industrial settings to cut diverse materials precisely and efficiently.

These tables use laser technology to generate high-energy laser beams that can cut or etch objects with extreme precision. Don’t confuse yourself – they are as simple as what they seem!

Here’s a video outlining the difference between a laser cutting table and a CNC plasma cutter!

What Are the Industry Applications of Tube Fiber Laser Cutters?

In terms of industry applications, tube fiber laser cutters have a lot to offer. From their effectivity in the manufacturing industry to their efficiency and energy-saving capabilities in railroad and shipyard businesses, the following are the top industries that you can use these tube fiber laser cutters for!

Automotive and Aerospace Industry
Construction, Engineering, and Architecture Sectors
Furniture and Interior Design
Medical Equipment and Pharmaceutical Companies
Food Processing Business
Shipyard and Shipbuilding Sector
And Many More!

Why Choose Cheeron Laser For Tube Fiber Laser Machines?

Choosing Cheeron Laser for tube fiber laser devices has various benefits and reasons that distinguish them from other manufacturers.

Our advanced technology overtook companies and businesses not just in China, but in other parts of the world as well! We have a wide array of materials and models we’ve worked on with the help of relentless support to guide you throughout the entire process.

You are assisted from A to Z and from whatever you need assistance with!

Wherever you are in the world, Cheeron Laser will be more than happy to help you with the tube fiber laser that you need!

Experience of more than 2 decades in the industry
Superiorly competitive pricing
A whole lot of customization options
Dedicated R&D team to help you with your goal