Contents
- 1 Pipe Laser Cutter | Perfect Cuts and Time-Saving Technology
- 1.1 Streamline Your Operations
- 1.2 Features of Our Pipe Laser Cutters
- 1.3 What is Laser Cutting in Simpler Terms?
- 1.4 Is Laser Cutting Good?
- 1.5 What is a Pipe Laser Cutter?
- 1.6 What Are the Advantages of Laser Cutters?
- 1.7 What Are the Disadvantages of Laser Cutters?
- 1.7.1 Limited Thickness and Cuts
- 1.7.2 When it comes to cutting bulky materials, laser cutters may have restrictions. The maximum thickness that may be properly sliced may be limited depending on the power and type of laser, necessitating alternate cutting processes for thicker materials – choose your laser cutters wisely!
- 1.7.3 Complex Training and Experience Requirement
- 1.7.4 Maintenance
- 1.7.5 Consumables and Degrading Variables
- 1.7.6 Higher Initial Investment
- 1.8 Can PVC Be Laser Cut?
- 1.9 Pipe Cutting Machines Vs. Plasma Pipe Cutting
- 1.10 How Accurate is Laser Cutting?
- 1.11 How Much Does a Pipe Laser Cutter Cost?
- 1.12 What Are the Applications of a Pipe Laser Cutter?
- 1.13 What Materials Can a Pipe Laser Cutter Work On?
- 1.14 Parts and Components of a Pipe Laser Cutting Machine
- 1.15 How Do CO2 Laser Cutters Work?
- 1.16 Why Go For Cheeron Laser?
Pipe Laser Cutter | Perfect Cuts and Time-Saving Technology
Streamline Your Operations
Cheeron Laser’s cutting-edge autonomous loading and unloading laser pipe cutting equipment provides unsurpassed precision and remarkable efficiency.
Our smart automatic cutting machine’s revolutionary design has a dual positioning system that combines the power of servo numerical control positioning with mechanical positioning. This sophisticated combination guarantees amazing cutting length precision, with a 0.05mm variation.
Features of Our Pipe Laser Cutters
- Dynamic performance and increased cutting efficiency
- CNC laser cutting versatility at high speeds
- Automatic loading for more efficient operations
- Rewinding diversification for improved workflow
- Process of cutting is neat and efficient.
- Integration that is highly automated for increased efficiency
Pipe Laser Cutter – The Ultimate FAQ Guide
If you’re in any of the subsidiaries of the construction industry and if you haven’t heard of a pipe laser cutter yet, here’s one for you! For this guide, we will be detailing some of the biggest stuff about pipe laser cutters we know you’re asking!
Not only that, but we will also provide you enough knowledge to help you with everything about it, too!
What is Laser Cutting in Simpler Terms?
Laser cutting is a highly accurate and adaptable industrial technology that uses a strong laser beam to precisely cut through diverse materials. In layman’s words, it functions similarly to a focused beam of light that melts, vaporizes, or burns through the substance being cut.
From the term alone, it’s a subtractive process that utilizes high-beam lasers to carve, cut, shape, and even engrave certain materials or workpieces.
Is Laser Cutting Good?
Yes, it is! In fact, many businesses and manufacturers are slowly driving and leaning towards using laser cutters for most of their products and processes. One of the many different and wild benefits of laser cutting is that it can work with a variety of materials, including metals, plastics, wood, cloth, and others.
Manufacturers may produce outstanding outcomes by using the power of laser cutting, bringing their creative ideas to life with accuracy and refinement.
NOTE: Laser cutting can produce detailed drawings, complicated forms, or straight cuts with astonishing precision and speed.
What is a Pipe Laser Cutter?
Now that we know what laser cutting is, let’s discuss the inner workings of what a pipe laser cutter is really!
A pipe laser cutter is a cutting-edge piece of equipment that is particularly intended for precise pipe cutting. It makes clean and accurate cuts on numerous types of pipes, including metal, plastic, and other materials, by utilizing modern laser technology.
Furthermore, they have extensive features and capacities for handling pipes of various diameters, shapes, and thicknesses.
The Flexibility and Versatility of Pipe Laser Cutting Machines
Pipe laser cutters’ flexibility makes them useful for a broad range of sectors, including construction, plumbing, HVAC, and manufacturing. They are widely utilized to make very precise pipe components, fittings, and structural parts.
Purchasing a pipe laser cutter enables businesses to improve their manufacturing processes, produce greater outcomes, and stay ahead of the competition.
What Are the Advantages of Laser Cutters?
Newer and better technology always offers a ton of benefits and surprises. When it comes to pipe laser cutting machines, though, they are a lot!
Speed and Efficiency
Probably the best and most overlooked advantage would be the speed and efficiency of these machineries. Laser cutters run at fast rates, allowing for quick production and efficient workflow. You won’t even have to worry about hiring more people for it!
Precision and Accuracy of Cutting
Laser cutting machines provide superb precision. This enables delicate and accurate cuts even on complicated forms and designs. This accuracy assures high-quality finished products while reducing the need for additional finishing processes! Where else can you get that?
Less Waste
Laser cutting creates small kerf widths, resulting in substantially less material waste. The precise laser beam enables tight part nesting, maximizing material utilization and lowering costs. No need to stress out or hire someone who can take care of the mess any longer!
No-Contact
I think it’s quite evident that these machines require less people. Laser cutting is a non-contact procedure that uses no physical force on the material. What this does is reduce the possibility of material deformation, resulting in clean, distortion-free cuts – it also keeps operators and workers safe!
Flexibility and Versatility
Lastly, we’ll have to look at versatility. These laser cutting machines can cut a variety of materials, including metals, plastics, wood, and textiles. Because of their adaptability, they are appropriate for a wide range of sectors, allowing the development of a wide range of products and components! They work on carbon steel, galvanized steel, wood, acrylic, and a wider range of materials you can think of!
What Are the Disadvantages of Laser Cutters?
There are a few hiccups and considerations you want to factor in, though, too! These are:
Limited Thickness and Cuts
When it comes to cutting bulky materials, laser cutters may have restrictions. The maximum thickness that may be properly sliced may be limited depending on the power and type of laser, necessitating alternate cutting processes for thicker materials – choose your laser cutters wisely!
Complex Training and Experience Requirement
The operations and working principle of pipe laser cutters aren’t like traditional methods and equipment. In fact, it’s the other way around! Using a laser cutter necessitates technical expertise and training. Because of the intricacy of the equipment and software, specialist training for operators may be required, increasing the learning curve and associated costs.
Maintenance
With any other machine, maintenance is a key culprit. It can cost anywhere between a few hundreds to a few thousands of dollars just to maintain the machine. It involves cleaning, ensuring that everything is in their respective places, and making sure they won’t hurt workers or the product.
Consumables and Degrading Variables
Laser cutters necessitate routine maintenance and replacement of consumables such as lenses, nozzles, and gases. These maintenance jobs and their accompanying costs should be accounted for in the total operational costs.
Higher Initial Investment
Last but most definitely not least is the obvious fact that these machines will cost way more than what businesses and companies are accustomed to using. Laser cutters can have a high initial cost, making them a significant investment for organizations, particularly small-scale operations.
The cost of purchasing and maintaining the equipment should be carefully considered as they could be the reason why your business goes over the budget.
Can PVC Be Laser Cut?
Yes and no – let me explain!
This has been one of the most common questions surrounding pipe laser cutting machines. So, let’s get to the truth of it!
Yes, laser cutting is possible with PVC (Polyvinyl Chloride). Laser cutting is a good way to cut PVC sheets, pipelines, and other types of PVC material. PVC is a thermoplastic that melts when heated, making it suitable for laser cutting.
However, when PVC cut using a laser, it emits chlorine gas. Chlorine gas, as we know, is hazardous to both persons and machinery. Exposure to it can cause coughing and shortness of breath. In the long-run, it can be the cause of lung damage in humans.
The solution? Due to the discharge of potentially dangerous gases, it is critical to provide sufficient ventilation and extraction systems. It is also advised to utilize a laser with sufficient power and an appropriate wavelength for cutting PVC materials successfully and safely.
Pipe Cutting Machines Vs. Plasma Pipe Cutting
A lot of people get confused in identifying plasma pipe cutting from laser cutting. So, we gathered as much information as we can to help you find out which is which!
Detail | Pipe Laser Cutters | Plasma Pipe Cutters |
Method | Uses a laser beam to precisely cut through pipe materials. | Uses a plasma torch to generate extreme heat and melt through the pipe material. |
Cutting Speed | Fast cutting rates allow for more efficient production operations. | Cuts at quite fast speeds, especially on thicker materials. Not as fast as laser cutting. |
Precision | Produces clean and accurate cuts with excellent precision and accuracy. | When compared to laser cutting, it provides high accuracy but may have somewhat rougher edges. |
Maintenance | Higher maintenance costs and consumables. | Less requirement for maintenance and cheaper. |
Material Compatibility or Versatility | Ideal for cutting metals, plastics, and other materials that you want to work with. | Used mostly for cutting metal pipes, but can also handle various non-metal materials like wood, PVC, etc. |
Safety and Security | Because laser cutting is a non-contact procedure, it reduces the possibility of material damage or distortion. | Because to the usage of plasma, certain safety precautions, including as ventilation and protective clothing, are required. |
Heat Affected Zone (HAZ) | Produces less heat-affected zones, resulting in less deformation and material degradation – more accurate and precise. | Creates a slightly bigger and larger heat-affected zone, which may cause material deformation. |
Here’s a video detailing how the process of CNC plasma pipe cutting works!
How Accurate is Laser Cutting?
Laser cutting is so accurate that many businesses are wanting to transition to using it and leave out whatever traditional way of cutting they’re using.
Laser cutting is well-known for its remarkable precision, providing accurate and clean cuts on a variety of materials.
The sheer amount of accuracy and precision attained in laser cutting is determined by a number of factors. This includes the kind of laser utilized, the substance being cut, and the thickness of the material.
Overall, it enables the creation of complicated parts, fine details, and tight tolerances, assuring the end product’s quality and consistency.
How Much Does a Pipe Laser Cutter Cost?
It’s actually hard to say and comment about the price of a pipe laser cutting machine as there are several factors involved in doing so. The price of a pipe laser cutter varies based on criteria such as brand, model, specs, and extra features.
Pipe laser cutters are normally considered high-end industrial gear, with costs ranging from thousands to hundreds of thousands of dollars. To give you the median or average, though the cost of a pipe laser cutter typically falls within the range of $50,000 to $150,000.
Smaller or entry-level pipe laser cutters, on the other hand, may be available at a lower price range, starting about $20,000. It is best to engage with suppliers and manufacturers to obtain precise pricing based on particular requirements and customization possibilities.
Factors Affecting the Price of Pipe Laser Cutting Machines
What makes them special, unique, and most importantly, expensive?
Cutting Power and Capacity
Due of their improved capabilities and adaptability, higher-powered laser cutters with bigger cutting capacity typically cost more.
Extra Features and Advanced Functionalities
Pipe laser cutters with automation capabilities, such as automatic loading and unloading systems or complex control software, are often more costly. These functions boost productivity and efficiency.
Materials Used
It’s quite evident that not all pipe laser cutters are made equally. Many machines today only have been made with mediocre materials. Choose one that has great material partnered with a great price! Check the specs and look at their functions!
Extra Accessories and Upgrades
Extra accessories and upgrades, such as rotary axis attachments, chucks, or specialty cutting heads, might raise the total cost of the pipe laser cutter.
What Are the Applications of a Pipe Laser Cutter?
As we mentioned above, pipe laser cutters are so advanced and high-tech that they can be used in many different business sectors and industries. The most common of which would be:
- Engineering and Construction
- Automotive and Aerospace
- Furniture, Metal Art, and Design
- Heating, Ventilation, and Air-Conditioning (HVAC)
- Oil and Gas Industry
- Industrial Manufacturing and Production
- And Many More!
What Materials Can a Pipe Laser Cutter Work On?
Following industry applications, let’s talk about the materials you can use pipe laser cutters on! You can use them for a variety of resources such as:
- Wood and Other Wooden Products
- Plastics
- Metals
- Composite Materials
- Other Materials
Parts and Components of a Pipe Laser Cutting Machine
Let’s briefly discuss some of the components and parts of a pipe laser cutter. Now, take note, not all brands carry the same wagon. Meaning, just because it’s listed here doesn’t mean you’ll find it in every brand you see.
NOTE: These parts and components are only the general ones!
- Chuck or Cutting Table: The cutting table or chuck secures the pipe or tube throughout the cutting operation. It maintains stability and precision while letting the laser cutting head to travel along the pipe’s length.
- Laser Head: The laser cutting head directs and concentrates the laser beam onto the surface of the pipe or tube. It frequently incorporates a nozzle for controlling the flow of aid gas and protecting the lens from dirt.
- Laser Source: It is the component that produces that source of the high-intensity laser beam required for cutting. A CO2 or fiber laser creates a focused beam of light.
- Controllers: The control system or the controller is the machine’s brain. It consists of both software and physical components that make up the entirety of the machine. It allows operators to manage the machine’s motions and observe the cutting process while setting cutting settings.
- Panel: The control panel provides an easy-to-use interface for operators to communicate with the equipment. It enables users to enter cutting settings, monitor the cutting process, and make any modifications.
- Motion System: Includes servo motors, linear guides, and gears, allows for accurate movement and placement of the laser cutting head. It enables the machine to precisely follow the set cutting path.
How Do CO2 Laser Cutters Work?
Don’t confuse yourself on what it is!
CO2 laser cutters operate by generating a high-powered laser beam from a carbon dioxide gas combination. A series of mirrors and lenses focus the laser beam into a focused beam of light. This powerful laser beam is then focused on the material to be sliced, which might be wood, acrylic, or metal.
The laser beam’s tremendous intensity rapidly warms and vaporizes the material, resulting in a small and accurate incision.
Still confused? Here’s a video!
Why Go For Cheeron Laser?
Cheeron Laser has been delved into the industry for more than a decade. Not once did we falter and fail to provide our clients with the machines and equipment they need.
While Cheeron Laser is known for many things, we are mostly popular and loved because of:
- Quality and reliability of materials and resources
- Excellence in the welding field (with 50+ years of combined experience)
- Highly-advanced technology
- Superior support team and customer service
Call us and we’ll offer a free quote for you!