Dual-Drive Fiber Laser Cutter

Do you know what a dual-drive fiber laser cutter is? If you don’t – don’t fret! We’re actually going to tackle that completely in this guide – so you don’t have to look for it anywhere else!

We’ll not just sit here and drown you with unnecessary information about dual-drive fiber laser cutting machines. Instead, you will learn all the ins and outs they have to offer, what they’re good for, and who mostly use it!

Before we dive deeper, let us first unravel what it is we’re up against!

What is a Dual-Drive Fiber Laser Cutter?

https://youtu.be/uEMdqgwj-_c

A dual-drive fiber laser cutter is an advanced cutting machine that utilizes fiber laser technology and incorporates a dual-drive system.

This system has two synchronized motors that regulate the cutting head’s movement, making cutting operations accurate and effective.

This cutter offers high-speed and high-precision cutting performance by fusing the strength and adaptability of fiber laser technology with the improved control offered by the dual-drive system.

What is the Working Principle of a Dual-Drive Fiber Laser Cutting Machine?

Now, let’s head on to the working principle of a dual-drive fiber laser cutter.

A dual-drive system is integrated with fiber laser technology in a dual-drive fiber laser cutting machine’s operating principle to produce accurate and effective cutting operations.

1. First, the flexible fiber optic cable used to transport the high-intensity laser beam from the fiber laser sourceis flexible.
2. The cutting head, which has numerous optical componentsincluding lenses and mirrors to concentrate and guide the laser beam onto the material being cut, receives the laser beam through this fiber optic connection.
3. Then, the dual-drive system, which consists of two synchronized motors that regulate the cutting head’s movement, comes into action. These motors control and precisely position the cutting head along the cutting table’s X and Y axes.
4. The dual-drive system drives the cutting head along the required cutting path when the material to be cut is placed on the cutting table, adhering to the CNC (Computer Numerical Control) system’s instructions.
5. Lastly, the laser beam interacts with the material and causes localized melting or vaporization as well as fast heating. The laser beam’s high energy density enables efficient and accurate cutting of the material along the intended path.

Is CO2 Better Than a Fiber Laser Cutter?

Yes and no – let me explain why.

https://youtu.be/pD3yZBJLut8

Depending on the needs and uses, CO2 or fiber laser cutters may be preferable. Both have certain benefits and things to think about.

Cutting non-metallic materials including wood, acrylic, plastics, and textiles with outstanding cutting quality, accuracy, and clean edges is a distinct benefit of CO2 laser cutters. Cutting reflective materials and metals, however, has certain limits.

CO2 lasers may require extra tools or procedures, including anti-reflective coatings or preheating, in order to cut certain materials efficiently.

On the other hand, the remarkable efficiency of fiber laser cutters for cutting metals like stainless steel, aluminum, brass, and copper is a considerable benefit. They can cut reflective materials quickly, with remarkable precision, and without the need for any special precautions.

It’s crucial to keep in mind, though, that fiber lasers are less effective than CO2 lasers for cutting non-metallic materials. When used on non-metallic materials, they could produce somewhat rougher edges, however their efficacy can vary.

Split Fiber Laser vs. Fiber Laser

Comparing fiber laser and split fiber laser is no easy task. However, there are certain factors and characteristics that make them distinct and entirely different from one another.

Here’s a table that further discusses those indifferences. It’ll help you gain a better and deeper understanding of both laser types and on why you’ll pick one over the other.

Now, you should have an idea on what specific fiber laser type to get!

Check this video out to see a split fiber laser in action!

https://youtu.be/4z3dOGaeINY

NOTE: These are generic. Manufacturers of machines might add a bit more features and functionalities to provide better quality of products to their clientele.

What are the Parts of a Dual-Drive Fiber Laser Cutters?

A dual-drive fiber laser cutter comprises of a number of essential components that cooperate to allow for accurate and effective cutting operations. These pieces consist of:

Dual Drive System

This system uses two synchronized motors to regulate the cutting head’s movement along the X and Y axes. This technology guarantees the cutting head’s accurate placement and coordinated action throughout the cutting operation.

CNC System

The brain of the laser cutter. It interprets commands from the operator or computer-aided design (CAD) software into exact instructions that the dual-drive system can follow.

Fiber Laser Source

Using a flexible fiber optic connection, the fiber laser source transmits a powerful laser beam. It supplies the power required to cut the material.

Cutting Head

This component is equipped with a number of optical elements, including mirrors and lenses, that direct and concentrate the laser beam onto the material being cut. It also has a gas supply nozzle to help in the cutting operation.

Cutting Table

The cutting table offers a level, secure platform on which to place the material to be cut. To support and hold the material in position while cutting, it could also incorporate characteristics like a honeycomb structure or a suction system.

Control Panel

It is what gives the user access to settings, parameters, and monitoring features so they may interact with the laser cutter. It gives the operator the ability to regulate and change a number of cutting-related factors.

Gas Supply System

It is the component that sends help gases, such oxygen, nitrogen, or compressed air, to the cutting head nozzle. These gases aid in the removal of molten material and slag from the cutting region, enhancing the effectiveness and caliber of the cut.

NOTE: These are the general components of a dual-drive fiber laser cutting machine. Manufacturers and suppliers may add or remove certain parts for the purpose of functionality.

How is a Dual-Drive Fiber Laser Cutting Machine Used?

Using a dual-drive fiber laser cutting machine is neither easy nor difficult. It simply requires consistency and knowledge. Here’s a quick and easy step-by-step procedure on how you operate them.

Step #1: Preparation of Materials

Making the required preparations to avoid movement during cutting, make sure the material is clean, level, and firmly positioned on the cutting table. This step is crucial and shall never be skipped! Skipping it may lead to various inconsistencies with the machine’s operability.

Step #2: Setting of Parameters

When everything’s prepared, the next step would be to set the right parameters. Depending on the kind, thickness, and desired cutting quality of the material, enter the power, speed, and assist gas settings into the CNC system.

Step #3: Turning the Machine On

After that, you’ll need to turn the machine on. Make sure all safety precautions, such as adequate ventilation and personal protective equipment (PPE), are in place before turning on the dual-drive fiber laser cutting machine.

Step #4: Aligning the Cutting Head

When that’s done, you’ll have to align the head of the cutting machine. Using the control panel or pendant, move the cutting head to the beginning position. Place it exactly over the material’s defined cutting region.

Step #5: Starting of the Blade/Cutter

Off you go! Start the cutting procedure by pressing the relevant control panel command or turning on the CNC program. The cutting head will travel along the predetermined cutting path thanks to the dual drive mechanism.

Step #6: Monitoring of the Cutting Procedure

Keep a close check on the cutting process to make sure the material is being precisely sliced and the laser beam is maintaining a steady cutting speed. Address any problems right away.

Step #7: Inspecting the Cut

To ensure you’re getting the results you’re looking for, you’ll want to make sure you have an eye on the cut. After it has been finished, the cut should be examined for quality to make sure it satisfies the required standards for accuracy, smoothness, and the absence of any flaws or inconsistencies.

Step #8: Repetition

If more than one piece or cut is required, repeat the procedure by moving the material, changing the settings if necessary, and starting the cutting operation once more

Step #9: Cleaning and Reorganizing

For the last step, it’s going to be reorganizing and cleaning the vicinity. After finishing, clean the cutting table, clear away any leftover material, and maintain the machine and all of its parts in accordance with the manufacturer’s instructions.

That is how we here at Cheeron Laser look at the step-by-step procedure of using and operating a dual-drive fiber laser cutting machine!

Pros of Using Dual-Drive Fiber Laser Cutting Machines

Of course, investing in this type of machine shall give you a few advantages. These include:

• High Speed: Dual-drive fiber laser cutters have the ability of cutting at rates that are fast enough to process materials effectively and finish projects more quickly.
• Enhanced Efficiency: The synchronized dual-drive systems and modern fiber laser technology combine to maximize energy efficiency and reduce material waste, resulting in enhanced overall efficiency.
• Heightened Productivity: The ability to cut numerous workpieces at once with a split beam design greatly increases productivity and cuts down on overall cutting time.
• Flexibility and Versatility: Fiber laser technology enables these machines to process a broad variety of materials, including metals of varied thicknesses. They are therefore appropriate for a variety of industrial applications.
• Better Precision: The synchronized dual-drive technology guarantees accurate placement and coordinated action of the cutting head, producing precise and consistent cuts with few mistakes.
• Easy Operation: Last but most definitely not least is the ease of use. These machines frequently include intuitive control panels and user-friendly interfaces, which make them simple to use and shorten the learning curve for workers.

Cons of Using Dual-Drive Fiber Laser Cutting Machines

Now, let’s get down to the setbacks or the cons of using these machines. As perfect as they may seem, there are a few and a couple of drawbacks relating to using them. These are:

• Higher Upfront Expense: Compared to ordinary single-drive versions, dual-drive fiber laser cutting machines often have a higher initial cost, which might be prohibitive for certain firms.
• Programming Complexity: Because several drive systems must move in unison, dual-drive machines might be more difficult to program. This calls for knowledgeable programmers and maybe extra time for the creation of the programs.
• Bigger Space Requirement: Due to their potential bigger footprints as compared to their single-drive counterparts, dual-drive fiber laser cutting machines may require extra floor space in the workshop or production facility.
• Complex Installation: When compared to single-drive machines, the setup and installation of dual-drive systems can be more complex, requiring specific knowledge and skills.

Which Industries Use Dual-Drive Fiber Laser Cutters?

Multiple industries that demand accurate and efficient material cutting use dual-drive fiber laser cutters. Several well-known industries make use of these equipment including:

1. Automotive
2. Aerospace
3. Metal Fabrication
4. Electronics
5. Furniture
6. Textile and Apparel
7. Signage and Advertising
8. Agricultural and Farming Equipment
9. Industrial Equipment Manufacturing
10. Marine and Shipbuilding
11. Defense and Military
12. And Many More!

Can You Cut Wood Using a Dual-Drive Fiber Laser Cutter?

Yes, a dual-drive fiber laser cutter can cut through wood. Although fiber laser cutters are frequently associated with their effectiveness in cutting metals, they may also be fitted with the right laser characteristics, such as lower power and various focal lengths, to efficiently cut through wood materials.

Why Trust Cheeron Laser’s Dual-Drive Fiber Laser Cutters?

Cheeron Laser has been one of China’s top manufacturers and suppliers of dual-drive fiber laser cutters. For more than 22 years, Cheeron Laser’s expertise surpassed the global market, offering many laser machines with high precision and accuracy.

Our dual-drive fiber laser cutters are made from high-quality materials. Sourcing them out from various suppliers all over the world, we bring nothing but quality and high-caliber machines to your table.

You will never have any trouble with our dual-drive fiber laser cutters as we create them with sheer precision and accuracy.

While you can count on us in producing and manufacturing dual-drive fiber laser cutting machine, you can also bank on us if you need other machines and equipment, such as handheld laser welders, sheet and pipe laser cutters, CNC hydraulic press brake, laser cleaning machines, and many more!

Reach out to us and get a free estimate of whatever you need! Yes – we give out quotations for free!